鎮(zhèn)江匯通金屬成型有限公司是從事有色金屬耐磨材料及其產(chǎn)品研發(fā)、生產(chǎn)、銷售的民營(yíng)企業(yè)，產(chǎn)品涵蓋耐磨銅合金、耐磨鋅合金及鋁合金三大系列產(chǎn)品40幾個(gè)品種。
近年來(lái)，在市、區(qū)科技部門強(qiáng)有力的幫助和推動(dòng)下，公司以市場(chǎng)為導(dǎo)向，以產(chǎn)品開(kāi)發(fā)和技術(shù)改造為抓手，各項(xiàng)工作均取得了長(zhǎng)足進(jìn)步。
公司先后獲批江蘇省高新技術(shù)企業(yè)、江蘇省科技型中小企業(yè)、江蘇省知識(shí)產(chǎn)權(quán)標(biāo)準(zhǔn)化示范單位稱號(hào)，是江蘇省高性能合金產(chǎn)業(yè)技術(shù)創(chuàng)新戰(zhàn)略聯(lián)盟理事單位。公司設(shè)有江蘇省企業(yè)研究生工作站、鎮(zhèn)江市高性能有色金屬耐磨材料及其產(chǎn)品工程技術(shù)研究中心，鎮(zhèn)江市企業(yè)技術(shù)中心，江蘇省高性能有色耐磨材料工程技術(shù)研究中心。
公司分別承擔(dān)并完成了國(guó)家科技型中小企業(yè)技術(shù)創(chuàng)新基金項(xiàng)目、國(guó)家火炬計(jì)劃項(xiàng)目、工信部國(guó)家中小企業(yè)發(fā)展專項(xiàng)資金項(xiàng)目、江蘇省科技型中小企業(yè)技術(shù)創(chuàng)新資金項(xiàng)目、鎮(zhèn)江市新興產(chǎn)業(yè)科技專項(xiàng)、鎮(zhèn)江市知識(shí)產(chǎn)權(quán)戰(zhàn)略推進(jìn)計(jì)劃以及丹徒區(qū)科技開(kāi)發(fā)項(xiàng)目等研發(fā)課題，在新型高性能有色耐磨材料、材料熔煉工藝、產(chǎn)品成型工藝、鑄模及輔助工裝設(shè)計(jì)等方面取得了多項(xiàng)具有開(kāi)創(chuàng)意義的成果，其中耐磨鋅合金材料性能及產(chǎn)品質(zhì)量達(dá)到國(guó)內(nèi)先進(jìn)水平；新型高性能耐磨鋁青銅和高強(qiáng)耐熱減磨錫鎳青銅材料據(jù)檢測(cè)結(jié)果及查新報(bào)告顯示，其性能優(yōu)秀。 上述研究成果已申報(bào)國(guó)家發(fā)明專利26項(xiàng)（授權(quán)7項(xiàng)），實(shí)用新型專利22項(xiàng)（均獲授權(quán)）。公司95%以上產(chǎn)品已擁有自主知識(shí)產(chǎn)權(quán)。
公司先后獲得中國(guó)機(jī)械工業(yè)科技進(jìn)步三等獎(jiǎng)1次、鎮(zhèn)江市科技進(jìn)步三等獎(jiǎng)2次，鎮(zhèn)江市產(chǎn)學(xué)研合作一等獎(jiǎng)和二等獎(jiǎng)各1次。
科技進(jìn)步極大提高了公司產(chǎn)品的質(zhì)量和市場(chǎng)競(jìng)爭(zhēng)力，目前公司核電站電動(dòng)執(zhí)行機(jī)構(gòu)蝸輪產(chǎn)品已通過(guò)嚴(yán)苛工況條件下的試用，電梯曳引機(jī)蝸輪、大型軋機(jī)軸套、精鍛機(jī)前壓板、重熔爐蝸輪等產(chǎn)品已大批量進(jìn)入市場(chǎng)，特別是高端電梯曳引機(jī)蝸輪產(chǎn)品（主要用于高速客梯和重載貨梯），市場(chǎng)占有率已接近40%，產(chǎn)品供不應(yīng)求。
公司正處于快速增長(zhǎng)期，為了克服現(xiàn)有產(chǎn)能不足的瓶頸，2013年底，公司再次斥資購(gòu)置近30畝土地，使廠區(qū)面積增加了一倍；2014年3月，又注資2100萬(wàn)元，使公司注冊(cè)資本由原來(lái)的1000萬(wàn)元增加到3100萬(wàn)元。公司計(jì)劃新建6000m2生產(chǎn)車間，在三年內(nèi)，使新型高性能耐磨鋁青銅產(chǎn)品擴(kuò)大再生產(chǎn)，使高強(qiáng)耐熱減磨錫鎳青銅產(chǎn)品實(shí)現(xiàn)批量生產(chǎn)，新增產(chǎn)能年產(chǎn)值7000萬(wàn)元、利稅1000萬(wàn)元。同時(shí)新建2000m2研發(fā)大樓，并配備相應(yīng)試驗(yàn)設(shè)備，上述計(jì)劃的實(shí)現(xiàn)將使公司真正成為專業(yè)有特色，行業(yè)有影響的高性能有色耐磨材料研發(fā)和產(chǎn)品生產(chǎn)基地。
Zhenjiang Huitong Metal Forming Co. Ltd. is a private enterprise engaged in the research, production, and sales of non-ferrous metal wear-resistant materials and their products. The products range includes more than 40 varieties of wear-resistant copper alloys, wear-resistant zinc alloys, and aluminum alloys.
In recent years, with strong support and promotion from the municipal and district science and technology departments, the company has made significant progress in all aspects of work by focusing on the market and using product development and technical innovation as key drivers.
The company has been identified as “high-tech enterprise in Jiangsu Province”, “technological small and medium-sized enterprise in Jiangsu Province” and “ intellectual property standardization demonstration unit in Jiangsu Province”. It is also a member of the Jiangsu Provincial High-Performance Alloy Industry Technology Innovation Strategic Alliance. “Jiangsu Province Enterprise Graduate Workstation”, “Zhenjiang City Engineering Technology Research Center for High-Performance Non-ferrous Metal Wear-resistant Materials and Products”, “Zhenjiang City Enterprise Technology Center”, and “Jiangsu Province Engineering Technology Research Center for High-Performance Non-ferrous Wear-resistant Materials” were established in our company.
The company has undertaken and completed various research and development projects, including the National Technology Innovation Fund for Small and Medium-sized Enterprises, the National Torch Program Project, the Special Fund for the Development of Small and Medium-sized Enterprises of the Ministry of Industry and Information Technology, and other research projects such as the Jiangsu Provincial Technology Innovation Fund for Small and Medium-sized Enterprises, Zhenjiang City's Emerging Industry Technology Special Project, Zhenjiang City's Intellectual Property Strategy Promotion Plan, and DanTu District Science and Technology Development Project. These projects have led to several groundbreaking achievements in advanced high-performance non-ferrous wear-resistant materials, material smelting processes, product forming processes, and mold and auxiliary tooling design. Notably, the performance and product quality of wear-resistant zinc alloy materials have reached the advanced level domestically, while the new high-performance wear-resistant aluminum bronze and high-strength heat-resistant and wear-reducing tin-nickel bronze materials have been shown by authoritative departments and inspection reports to outperform similar materials from both domestic and foreign sources. The company has applied for 26 national invention patents (with 7 authorization) and 22 utility model patents (all authorization), with over 95% of its products having independent intellectual property rights.
The company has received awards for its technological advancements, including “the third-class award for China's Machinery Industry Science and Technology Progress”, “third-class awards for Zhenjiang City's Science and Technology Progress” twice, and the first-class and second-class prizes for Industry-University-Research Cooperation in Zhenjiang City respectively.
Technological progress has greatly enhanced the quality and market competitiveness of the products. Currently, the product of worm gears for nuclear power station electric actuators have passed rigorous tests under harsh conditions. The products of elevator traction machine worm gears, large-scale rolling mill bushings, precision forging machine front pressure plates, and heavy melting furnace worm gears have been entered the market in large quantities. Especially the high-end elevator traction machine worm gears (mainly used for high-speed passenger elevators and heavy-duty freight elevators) have achieved nearly 40% market share, and demand for the product is outrunning supply.
The enterprise is in a period of rapid growth. In order to overcome the bottleneck of existing production capacity, at the end of 2013, the company invested to purchase nearly 30 acres of land, doubling the factory area. In March 2014, an additional 21 million RMB was injected, increasing the company's registered capital from the original 10 million RMB to 31 million RMB. The new 6,000 square meter production workshop was planed to build, for expanding the production of new high-performance wear-resistant aluminum bronze products within three years, achieving mass production of high-strength, heat-resistant, and wear-reducing tin-nickel bronze products, and increasing the new production capacity to an annual output value of 70 million RMB and a profit and tax of 10 million RMB. Additionally, the new 2,000 square meter research and development building will be constructed and equipped with corresponding testing equipment. The realization of these plans will turn the company into a professional and influential base for the research and production of high-performance non-ferrous wear-resistant materials.
